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ECOBLOC Series | 1,500 – 6,000 kg/hr | Up to 83% Thermal Efficiency

Coal Fired Packaged Steam Boiler

Sustainable steam generation for industries committed to carbon-neutral operations and ESG excellence

Installations
0
Combustion Efficiency
> 0 %
Max Capacity
Up to 0 TPH
Payback Period
< 0 Years
PRODUCT OVERVIEW

Sustainable Coal Fired Steam Solutions

Isotex Coal Fired Steam Boilers combine advanced combustion technology specifically optimised for Coal with intelligent automation, delivering exceptional thermal efficiency while minimising emissions.

As a complete turnkey solution β€” from fuel handling to emission control β€” every system is factory-engineered for plug-and-play installation, dramatically reducing on-site construction time and costs.

TECHNICAL SPECIFICATIONS

Capacity Range & Performance Data

Isotex offers Coal fired steam boilers across a comprehensive capacity spectrum to meet diverse industrial energy requirements.

Parameter Value / Range Unit / Ranges
Steam Output Capacity
1,500 – 6,000
kg/hr
Design Pressure Range
10.54/17.5
kg/cmΒ²(g)
Thermal Efficiency
Up to 83%
On NCV Basis
Dryness Fraction
β‰₯98%
Guaranteed
Boiler Series
ECOBLOC
Factory-assembled modular design

Isotex ECOBLOC Coal fired steam boilers are available up to 6 TPH. Contact our engineering team for tailored solutions optimised for your specific Coal fuel characteristics and steam requirements.

Up to85%

Thermal Efficiency

Industry-leading efficiency achieved through special X-ID heat transfer tubes and integral economiser system β€” reducing fuel consumption and operating costs from day one.
1,500 β€” 6,000 kg/hr
Capacity Range
Five standard capacities covering small to large process steam requirements. Custom engineering available for specific process demands beyond standard range.
β‰₯ 98%
Dryness Fraction β€” Guaranteed
Guaranteed dryness fraction ensures consistent, high-quality dry steam β€” critical for pharmaceutical, food processing, and precision chemical applications.
Fuel Flexibility

Coal Fuel Options & Combustion Systems

Engineered with advanced multi-fuel combustion systems, capable of efficiently burning a wide variety of Coal -based fuels to maximise operational efficiency using locally available, cost-effective renewable resources.

Biomass Fuel Options & Combustion Systems

⬛

Indian Coal

Domestically sourced coal with variable GCV (3,000–4,500 kCal/kg); cost-effective primary fuel for continuous thermic fluid heating with stationary or bubbling bed grate systems

⬛

Imported Coal

High-GCV imported coal from Indonesia, South Africa, and Australia (5,000–6,500 kCal/kg); superior thermal performance for high-capacity, high-efficiency thermic fluid applications

⬛

Lignite Coal

Low-rank lignite with high moisture content (2,500–3,500 kCal/kg); optimised with dedicated bubbling bed combustion technology for full energy extraction

⬛

Low-GCV Coal

Sub-standard and washery reject coal grades (2,000–3,200 kCal/kg); utilised with advanced grate systems for maximum heat recovery from otherwise waste fuel streams

⬛

Mixed Coal (Indian + Imported)

Blended coal strategy combining Indian and imported coal grades; optimises fuel cost while maintaining consistent GCV input and stable thermic fluid outlet temperature

Advanced Multi-Fuel Combustion Technology

Combustion System Options

1. Stationary Grate β€” Ideal for sized coal, larger lumps, and medium-GCV coal grades requiring extended burn time on a fixed bed

2. Bubbling Bed β€” Advanced fluidised bed technology for mixed coal grades, variable moisture content, and low-GCV coals for consistent combustion

3Β  Fluidized cum Bubbling β€” Advanced combined fluidised and bubbling bed technology for mixed coal and biomass co-firing β€” maximum fuel flexibility for variable fuel availability scenarios

ENGINEERING ADVANTAGES

Key Features & Technology Advantages

01

Modular Plug-and-Play Design

  • 74% reduction in site construction cost through factory-assembled modular design
  • 46% smaller footprint β€” compact layout for space-constrained industrial sites
  • Factory quality control: every unit assembled, tested, and pre-commissioned at Ahmedabad facility
  • Faster commissioning means faster ROI β€” weeks or months earlier than site-erected alternatives

02

SMARTWIZ IoT Boiler Control System

  • 24/7 cloud remote monitoring via SMARTWIZ IoT from any device, anywhere in the world
  • AI-driven predictive maintenance alerts identify performance deviations before failures occur
  • Auto combustion & draft control maintains optimal air-fuel ratio across all load conditions
  • DCS integration and Oβ‚‚ monitoring for continuous efficiency tracking and ESG carbon reporting

03

ASME Standard Boiler Tube Technology

  • All pressure parts manufactured to ASME Section I using SA-178 / SA-210 grade carbon steel tubes
  • Turbulators inside fire tubes increase flue gas turbulence improving convective heat transfer
  • IBR approved design with full documentation for statutory compliance across all Indian states

04

Emission Control & Environmental Compliance

  • >95% particulate matter removal via multi-cyclone separator + bag house filter (CPCB compliant)
Return On Investment

ROI Analysis: ISOTEX 4 TPH Coal Fired Steam Boilervs.Conventional Coal -Fired Boiler

ROI Analysis: ISOTEX Evolution (4 TPH) vs. Standard Oil-Fired Boiler. Real numbers, real savings β€” calculated on 7,000 annual operating hours.

Operating Parameter

Value

Steam capacity

4,000 kg/hr.

Annual operating hours

7,200 hrs.

Coal fuel consumption

~5,587tons/year

Annual Coal Fuel Cost

β‚Ή 4.02 Cr

Equivalent ConventionalCoal -Fired Boiler

β‚Ή 4.39 Cr

Annual fuel cost savings

β‚Ή37.54 Lakh

Typical Payback Period

2.5 Years

β‚Ή37.54 Lakh

Total Annual Savings

Combined fuel efficiency savings and economiser benefit per 4 TPH plant operating 7,000 hours per year on biomass.

2.5 Years

Typical Investment Payback

The efficiency upgrade pays for itself within 2.5 β€” after which the savings go directly to your bottom line for the life of the plant.

β‚Ή4.02 CR

Annual Coal Fuel Cost

The efficiency upgrade pays for itself within 2.5 β€” after which the savings go directly to your bottom line for the life of the plant.
Case Studies

A Glimpse of ISOTEX Coal Fired Steam Boilers in Operation

Built to Perform. Proven In the Field. Explore real Isotex Coal Fired Boiler installations showcasing proven capability across industries.

Coal Boiler for Textile Industry in Gujarat

Capacity

4,000 kg/hr. 10.54 kg/cm

Fuel

Indonesian Coal

Coal Boiler for Plywood Industry in Gujarat

Capacity

3000 kg/hr, 10.54 kg/cmΒ²

Fuel

Indonesian Coal

Coal Boiler for Plywood Industry in West Bengal

Capacity

3000 kg/hr, 10.54 kg/cmΒ²

Fuel

Indonesian Coal

High Capacity Steam Boiler for Chemical Industry in Gujarat

Capacity

6000 kg/hr.

Fuel

Coal

Field Performance

Customer Testimonial Videos & Animation

Watch our customers share their experience with Isotex Coal Β Fired Steam Boilers:

Resources

Technical Downloads & Documentation

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Ecobloc CS - Sales Catalouge
Full technical specifications, GA drawings and fuel data β€” everything needed for engineering evaluation.
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ISOTEX Global Company Profile
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
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Incomparable References
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
πŸ”
Free Energy Audit Request
Request a free energy audit of your existing boiler β€” identify efficiency gaps and calculate upgrade savings.
Contact us

Get in Touch

Our engineering team responds within 24 hours. Share your capacity requirements and fuel preference. We’ll engineer the right solution.