50 Years Of Trust | Engineering The Next Energy ERA

ECOBLOC Series | 1,500 – 6,000 kg/hr | Up to 83% Thermal Efficiency

Biomass Fired Steam Boiler

Sustainable steam generation for industries committed to carbon-neutral operations and ESG excellence

Installations
0
Combustion Efficiency
> 0 %
Max Capacity
Up to 0 TPH
Payback Period
< 0 Years
PRODUCT OVERVIEW

Sustainable Biomass Fired Steam Solutions

ISOTEX ECOBLOC is a high-performance biomass fired steam boiler derived from German engineering excellence, developed in technical collaboration with ERK Eckrohrkessel GmbH, Berlin, Germany. Designed to deliver the most fuel-efficient and economically viable steam generation, the ECOBLOC series addresses the critical shortcomings of conventional package shell boilers — including poor fuel efficiency and limited fuel compatibility.

Unlike regular shell boilers, the ECOBLOC incorporates a revolutionary Hybrid Smoke cum Water Tube design with multi-stage reciprocating grate combustion technology, making it capable of matching — or even outperforming — conventional hybrid boilers across key performance parameters.

With over 50 years of experience and 100+ biomass-fired projects executed globally, ISOTEX offers the ECOBLOC as a complete, turnkey heating solution for industries seeking to reduce operating costs while transitioning to sustainable, biomass-based energy.

TECHNICAL SPECIFICATIONS

Capacity Range & Performance Data

Isotex offers wood fired steam boilers across a comprehensive capacity spectrum to meet diverse industrial energy requirements. Isotex ECOBLOC wood fired steam boilers are available up to 6 TPH. Contact our engineering team for tailored solutions optimised for your specific wood fuel characteristics and steam requirements.

Parameter Value / Range Unit / Notes
Steam Output Capacity
1,500 – 6,000
kg/hr.
Design Pressure Range
10.54 kg/cm² / 17.5 kg/cm²
kg/cm²(g)
Combustion Technology
Multi-Stage Reciprocating Grate
Combustion Efficiency
>95%
Turn-Down Ratio
>1:3
Dryness Fraction
≥ 98%
Guaranteed
Boiler Series
ECOBLOC
Factory-assembled modular design
95%

Thermal Efficiency

Industry-leading efficiency achieved through special X-ID heat transfer tubes and integral economiser system — reducing fuel consumption and operating costs from day one.
1,500 — 6,000 kg/hr
Capacity Range
Five standard capacities covering small to large process steam requirements. Custom engineering available for specific process demands beyond standard range.
≥ 98%
Dryness Fraction — Guaranteed
Guaranteed dryness fraction ensures consistent, high-quality dry steam — critical for pharmaceutical, food processing, and precision chemical applications.
Fuel Flexibility

Biomass Fuel Options & Combustion Systems

Engineered to handle a wide spectrum of biomass and agro-waste fuels, including high-moisture and fibrous materials. ISOTEX has proven experience with more than 100 fuel types across its global installations.

Biomass Fuel Options & Combustion Systems

🪵

Wood waste

🌾

Mustard Husk , Rice husk and paddy straw

🥜

Groundnut shells

Cotton stalks and sugarcane bagasse

🐚

Palm shells and Empty Fruit Bunches (EFB)

🥥

Coconut shells

🌽

Briquettes (biomass / agro-waste based)

🎍

Bamboo chips and forest residues

💧

High moisture fibrous materials

🍃

Any locally available agro-waste fuel

Whatever biomass fuel is available at your facility, ISOTEX has an energy solution. Our combustion experts evaluate fuel calorific values, moisture content, and ash characteristics to configure the optimal system.

Advanced Multi-Fuel Combustion Technology

Combustion System Options

  1. Stationary Grate — Ideal for wood logs, larger wood chips, and low-density wood fuels

  2. Pinhole Grate — Optimised for fine sawdust, wood shavings, and small particle wood waste

  3. Bubbling Bed — Advanced technology for mixed fuels and variable moisture content

  4. Dumping Grate — Heavy-duty system for high-moisture, high-ash wood fuels

ENGINEERING ADVANTAGES

Key Features & Engineering Advantages

ECOBLOC Hybrid Construction

The ECOBLOC combines the best of both smoke tube and water tube boiler designs into a single integrated unit, giving it performance characteristics that surpass conventional shell boilers and rival dedicated water tube boilers.

  • Five-sided Water Wall design — provides maximum radiant heat absorption in the combustion zone
  • Air-tight membrane construction — zero heat losses from the combustion chamber
  • Minimum refractory lining — significantly lowers maintenance time and cost
  • Single-pass shell (convection section) — reduces abrasion and choking, easier cleaning vs. 2-pass designs
  • High freeboard height — accommodates light and fibrous fuels without carryover

01

Automated Fuel Feeding

The Ram Pusher Feeder system provides continuous, controlled fuel feeding directly onto the grate with no manual intervention. The feeder stroke and frequency are modulated automatically by the combustion control system based on real-time steam demand.

02

Auto Grate Ash Removal

A fully automated Submerged Drag Chain Conveyor with SS-lined surface handles ash removal from beneath the grate with zero manual intervention, reducing labor requirements and maintaining uninterrupted operation.

03

Modular Factory-Assembled Construction

  • Pre-assembled at factory under controlled quality conditions
  • 50% reduction in on-site installation time and cost
  • 30% lower transportation cost vs. site-erected boilers
  • 30% smaller footprint area
  • Faster commissioning with minimal site activity

04

Environmental Benefits

  • Pre-assembled at factory under controlled quality conditions
  • 50% reduction in on-site installation time and cost
  • 30% lower transportation cost vs. site-erected boilers
  • 30% smaller footprint area
  • Faster commissioning with minimal site activity
Return On Investment

ROI Analysis: ISOTEX 4 TPH Biomass Fired Steam Boiler Vs Conventional Biomass -Fired Boiler

ROI Analysis: ISOTEX Evolution (4 TPH) vs. Standard Oil-Fired Boiler. Real numbers, real savings — calculated on 7,000 annual operating hours.

Operating Parameter

Value

Steam capacity

4,000 kg/hr.

Annual operating hours

7,000 hrs.

Wood fuel consumption (wood chips)

~6,480 tons/year

Annual wood fuel cost

₹3.24 Lakh

Equivalent Conventional Wood-Fired Boiler

₹3.45 Lakh

Annual fuel cost savings

₹21.61 Lakh

Typical Payback Period

2.5 Years

₹21.61+

Total Annual Savings

Combined fuel efficiency savings and economiser benefit per 4 TPH plant operating 7,000 hours per year on biomass.

2.5 Years

Typical Investment Payback

The efficiency upgrade pays for itself within 2.5 — after which the savings go directly to your bottom line for the life of the plant.

3.45 Lakh

Annual Wood Fuel COst

The efficiency upgrade pays for itself within 2.5 — after which the savings go directly to your bottom line for the life of the plant.
Case Studies

Isotex Biomass Fired Boilers In Operation

Built to perform. Proven in the field. Real ISOTEX Biomass Fired Boiler installations showcasing proven capability across industries.

High-Capacity Biomass Boiler for Pharma Industry in Gujarat

Capacity

5000 kg /hr. – 10.54 kg/cm²

Fuel

Biomass Briquette

Biomass Boiler for Pharma Industry in Philippines

Capacity

3000 kg /hr. – 10.54 kg/cm²

Fuel

Biomass Briquette

High Capacity Steam Boiler for Chemical Industry in Gujarat

Capacity

6000 kg/hr. 10.54 kg/cm²

Fuel

Wood

Biomass Boiler for Food Industry in Haryana

Capacity

4000 kg /hr. , 10.54 kg/cm²

Fuel

Wood Logs

Field Performance

Customer Testimonial Videos & Animation

Watch our customers share their experience with Isotex biomass Fired Steam Boilers:

Resources

Technical Downloads & Documentation

📋
Ecobloc CS - Sales Catalouge
Full technical specifications, GA drawings and fuel data — everything needed for engineering evaluation.
🌐
ISOTEX Global Company Profile
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
🏆
Incomparable References
Global installation reference list and client testimonials across 75+ countries and 13 industry sectors.
🔍
Free Energy Audit Request
Request a free energy audit of your existing boiler — identify efficiency gaps and calculate upgrade savings.
Contact us

Get in Touch

Our engineering team responds within 24 hours. Share your capacity requirements and fuel preference. We’ll engineer the right solution.