50 Years Of Trust | Engineering The Next Energy ERA
50 Years Of Trust | Engineering The Next Energy ERA
From compact units to high-capacity industrial systems, our steam boilers are engineered for efficiency, safety, and long-term performance.
ISOTEX is India’s most comprehensive single-source provider of industrial boiler and thermal solutions. Our services span the complete project lifecycle — from initial feasibility and engineering through manufacturing, turnkey installation, and lifetime operational support. Every service we offer is underpinned by nearly 50 years of thermal engineering expertise and a commitment to energy-efficient, sustainable industrial operations.
“It’s not a Miracle, It’s Engineering.” — ISOTEX Global Brand Promise
Our eight core service verticals are designed to work seamlessly together, giving customers the confidence of a single accountable partner across the full value chain of industrial thermal energy.
Custom thermal system design, process simulation, and code-compliant engineering for every project requirement.
Full Engineering, Procurement & Construction delivery- Single-point accountablity from concept to commissioning
IBR, ASME, and ISO-certified manufacturing of steam boilers, thermic fluid heaters, and hot water generators.
Multi-fuel retrofitting and hybrid burner systems enabling fuel flexibility and decarbonisation of existing assets.
Supervised erection, alignment, trial runs, and performance validation by ISOTEX-certified field engineers.
Energy audits, efficiency improvements, waste heat recovery, and sustainability roadmap execution.
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Residual Life Assessment, boiler revamping, capacity upgrades, and modernization of legacy thermal assets.
Residual Life Assessment, boiler revamping, capacity upgrades, and modernization of legacy thermal assets.
Operator competency is the single biggest factor in boiler efficiency, safety, and longevity. ISOTEX’s structured training programs are designed to build practical, certified competency at every level — from new operators to boiler in-charges and statutory certificate holders. Training is available at ISOTEX’s Ahmedabad training centre or on-site at customer facilities.
Trained operators deliver 8–15% better fuel efficiency and significantly lower breakdown frequency. ISOTEX training pays for itself
ISOTEX offers four structured levels of boiler operator and maintenance training, each building on the previous. All levels include practical hands-on sessions, written assessment, and an ISOTEX certificate of completion.
| Level | Program Name | Duration | Target Audience |
|---|---|---|---|
|
Level 1 |
Basic Operator Training |
3 Days |
New Boiler Operators, Plant Technicians |
|
Level 2 |
Advanced Operator Traingin |
5 Days |
Experienced engineers, shift supervisors |
|
Level 3 |
Maintenance Personnel Training |
5 Days |
Maintenance engineers, fitters, welders |
|
Level 4 |
Boiler In-Charge / Statutory Training |
7 Days |
Boiler in-charge, statutory certificate candidates |
Steam generation principles, boiler types, key components, and working principles of steam and thermic fluid systems
Step-by-step startup and shutdown procedures, pre-operation checklists, and safety precautions for daily operation.
Water level monitoring, pressure control, draft control, fuel feeding, and daily log sheet completion.
Hazard identification, emergency shutdown, low water level response, and pressure relief procedures
Comprehensive refresher of Level 1 fundamentals with practical assessment before progressing to advanced topics.
Fuel-air ratio control, excess air adjustment, flue gas analysis, and practical combustion tuning techniques
Boiler water quality standards, treatment chemical dosing, blowdown management, and scale/corrosion prevention.
Steam output monitoring, specific fuel consumption calculation, efficiency KPI tracking, and energy log management.
Diagnosis of common operational issues: water carryover, priming, corrosion, tube failures, and instrumentation faults.
Remote monitoring interface operation, alarm management, data logging, and SMARTWIZ dashboard interpretation.
Visual and physical inspection of drums, headers, tubes, and pressure vessels — what to look for and when to escalate.
Practical training on tube identification, plugging procedures, and field repair techniques for emergency situations.
Refractory inspection, patching, castable repair, and pre-heat/cure procedures for boiler refractory systems.
Safety valve testing, setting, dismantling, and refurbishment. Water gauge, pressure gauge, and fitting maintenance.
ID/FD/PA fan maintenance, bearing inspection, impeller cleaning, and coupling alignment procedures.
Preventive maintenance scheduling, maintenance log management, spare parts planning, and shutdown planning.
Comprehensive IBR statutory knowledge: regulations, schedules, inspection obligations, and boiler in-charge legal responsibilities.
Statutory logbook maintenance, IBR form completion, inspection records, and regulatory compliance documentation.
Formal boiler risk assessment, HAZOP fundamentals, permit-to-work systems, and emergency response planning.
Leading internal boiler inspections, preparing for IBR statutory inspections, and engaging with competent inspecting authorities.
Boiler efficiency targets, energy reporting, BEE compliance, and sustainability KPI ownership for boiler in-charges.
Written and practical examination covering all Level 4 topics. ISOTEX certificate and statutory training record issued on passing.
Tailored training programs designed for your specific boiler make, model, fuel type, and operational context — delivered at your plant.
Annual refresher training and re-certification programs to maintain operator competency and meet statutory renewal requirements.
Dedicated training delivered at commissioning of new ISOTEX boilers — operators trained on their exact equipment before handover.
Competency transfer programs for customer training personnel to build in-house operator training capability.
Our engineering team responds within 24 hours. Share your capacity requirements and fuel preference. We’ll engineer the right solution.
